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94 Z-71 5.7 Need help troubleshooting the fuel system.

  #11  
Old 04-27-2011, 02:01 PM
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If I remember right mine was so corroded it actually fell apart. I cut the whole thing out and put a in-line replaceable fuse in its place. do you have some kind of a jumper wire
 
  #12  
Old 04-27-2011, 03:28 PM
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Just test voltage on both sides of the link - it should be the same.
 
  #13  
Old 04-28-2011, 05:13 AM
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O.K I put a jumper wire from the A to B ports on the ALDL plug. According to the service engine flashes I have a code 12 and a code 54. I have no idea what this means but hopefully someone can help me out.
Also I ran 12v into the G port (fuel pump) on the ALDL and the pump did turn on.
 
  #14  
Old 04-28-2011, 07:21 AM
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Code 12 is usually the first code you get and just ignore it.Watch the code after code 12, that's what you need.
GM common codes for OBD1 (for vehicles made before 1995)
12 System normal
13 oxygen sensor circuit open
14 coolant sensor high resistance or shorted
15 coolant sensor circuit low or open
16 direct ignition system (DIS) fault in circuit
17 cam position sensor fault
18 crank or cam sensor error
19 crank sensor circuit fault
21 tps sensor out of range
22 tps sensor signal voltage low
23 intake air temp sensor out of range, low
24 vehicle speed (vss) sensor circuit fault
25 air temp sensor sensor out of range, high
26 quad-driver module (computer) circuit #1 fault
27 quad-driver module (computer) 2nd gear circuit
28 quad-driver module (computer) circuit #2 fault
29 quad driver module (computer) 4th gear circuit
31 cam position sensor fault
32 egr circuit fault
33 map sensor signal out of range, high
34 map sensor signal out of range, low
35 idle air control sensor circuit fault
36 ignition system circuit error
38 brake input circuit fault
39 clutch input circuit fault
41 cam sensor circuit fault, igntion control circuit fault
42 electronic spark timing (EST) circuit grounded
43 knock sensor
or electronic spark control circuit fault
44 oxygen sensor lean exhaust
45 oxygen sensor rich exhaust
46 pass-key II circuit or ps.pressure switch circuit fault
47 pcm-bcm data circuit
48 misfire diagnosis
51 calibration error, mem-cal, ecm or eeprom failure
52 engine oil temperature circuit, low temperature indicated
53 battery voltage error or egr or pass-key II circuit
54 egr system failure or fuel pump circuit low voltage
55 a/d converter error or pcm not grounded or lean fuel or frounded reference voltage
56 quad-driver module #2 circuit
57 boost control problem
58 vehicle anti-theft system fuel enable circuit
61 a/c system performance or degraded oxygen sensor signal
62 engine oil temperature high temperature indicated
63 oxygen sensor right side circuit open or map sensor out of range
64 oxygen sensor right side lean exhaust indicated
65 oxygen sensor right side rich exhaust indicated
66 a/c pressure sensor circuit low pressure
67 a/c pressure sensor circuit or a/c clutch circuit failure
68 a/c compressor relay circuit failure
69 a/c clutch circuit head pressure high
70 a/c refrigerant pressure circuit high
71 a/c evaporator temperature sensor circuit low
72 gear selector switch circuit
73 a/c evaporator temperature circuit high
75 digital egr #1 solenoid error
76 digital egr #2 solenoid error
77 digital egr #3 solenoid error
79 vehicle speed sensor (vss) circuit signal high
80 vehicle speed sensor (vss) circuit signal low
81 brake input circuit fault
82 ignition control (IC) 3X signal error
85 prom error
86 analog/digital ecm error
87 eprom error
99 power management
 
  #15  
Old 04-28-2011, 08:55 AM
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So I have a code 54 egr system failure or fuel pump circuit low voltage. How would I go about fixing this? I just want my fuel pump to work lol.
 
  #16  
Old 05-02-2011, 01:17 PM
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I grounded out my test light and according to that I have NO power coming to wires in the fuel pump relay part of the harness with or without the key on engine off. The ground is good but no power to the remaining parts of the connector.
 
  #17  
Old 05-04-2011, 05:45 AM
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I found it!!!!!!!!!!!!!!! The orange wire going into the fuel pump relay had a tiny pinhole about ¼ before the plastic connector. The wire was corroded to the point where it was just green dust a good 3in into the harness and where it connected to the metal terminal inside the connector. I jerry rigged a new wire in place and everything run as it should.
Now for the final (hopefully) question. Where can I get a new metal connector tab that snaps into the plastic housing of the fuel pump relay connector part of the wiring harness?
 
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